Selected Engineering Portfolio

Mechanical design with product, tooling, validation and industrial impact.

A curated selection of representative projects across wind energy, advanced mobility, automotive plastic components, aerospace structures, rail interiors, bathroom products, domestic ventilation and validation work. This page is a visual extension of the CV: sober, technical and focused on engineering value.

View featured experience Back to CV

Wind Energyfeatured and prioritised at the top

NX / CATIAadvanced CAD and industrial design background

Validationtest rigs, factory support and tooling

Cross-sectorautomotive, rail, aerospace and product design

Featured experience · Quest Global / GE

These phases are placed at the top because they best represent senior engineering responsibility, design implementation, factory support and validation capability.

Phase 1 · Integrated in GE Renewable Energy

Design office leadership and factory implementation support

Quest Global contractor working directly within GE teams and facilities.

In this first phase I worked as a designer fully integrated into GE, spending around three years in office-based design activities with Siemens NX and leading a small team during implementation. The second stage moved into manufacturing environments such as Haizea Wind, where I acted as the link between factory execution and the design team.

Supervised and validated the integration of a highly complex filter-assembly operation inside the tower.
Provided design-implementation feedback between manufacturing and the office team.
Reviewed and supported entry-platform layouts and internal tower equipment integration.
Led a critical protection test after a flange-weld change, designing a support system to preserve installed equipment while the tower was rotated for rework.
Validated maintenance-related equipment such as the foldable service table for future tower servicing tasks.

Siemens NXWind tower systemsFactory supportDesign liaisonImplementation leadership

Representative images include factory integration, tower shipment context, platform layout, equipment-preservation testing and maintenance-table validation.

Phase 2 · Quest Protolabs

Test rigs, validation tooling and multi-client engineering projects

Main client: GE, with additional work for customers such as SEAT and Grifols.

In the Protolabs phase the focus shifted towards test and validation activity: mechanical test benches, climate-chamber tooling, adhesion and force-test fixtures, and special-purpose equipment to execute demanding development and qualification programmes.

Designed the destructive-test bench for onshore nacelle cover-plate samples for GE, within a broader campaign including peeling, silicone-curing and axial tests.
Developed the static and dynamic test structure for ladder-service systems used in onshore towers.
Designed the turning fixture for a yaw-motor test bench for an onshore wind turbine.
Created the axial load-cell setup used to verify the force generated in a real bolted cover joint.
Adapted a climate chamber to support up to six inverters in one setup, a project carried out for SEAT.

Testing & validationSpecial toolingClimate chambersLoad-cell fixturesCustomer projects

Representative images show destructive testing, ladder-service validation, yaw-bench tooling, axial joint-force measurement and environmental test adaptation.

Advanced Mobility · HyperloopTT

Docklock primary specifications for a depressurised-tube transport capsule

High-technology transport concept with aerospace-level system thinking.

Short but highly significant project focused on the primary specification of several Docklock subsystems: the interface door connecting the external depressurised tube environment with the interior of the passenger capsule.

Defined early mechanical requirements for docking, approach and interface mechanisms.
Worked on concepts for opening and coordinating the doors between capsule and tube-side systems.
Considered safety, sealing, subsystem integration and validation constraints for a capsule concept intended to travel at approximately 1,000 km/h.

Subsystem specificationAdvanced mobilityAerospace-style requirementsMechanical architecture

Selected project portfolio

Representative work across different industrial environments. Images are used as visual context; proprietary details are intentionally avoided.

Aerospace

Airbus / A400M

A400M Engine Test Structure

Airbus · A400M test environment

Principal design work for a large structural test rig associated with A400M engine testing, focused on robust mechanical architecture and test-environment constraints.

A high-impact aerospace project showing large structural and test-system engineering.

Structural designTest rigsLarge steel structures

Tooling

Early Career

Sheet-Metal Tooling & Stamping Dies

Koerner / Metal forming environments

Design and development support for large metal-forming tools and stamping dies, building a strong manufacturing-oriented engineering foundation.

Practical understanding of tooling robustness, manufacturability, tolerances and workshop constraints.

Mechanical designManufacturing follow-upTooling

Automotive

Altran · Frape Behr / MAHLE

Automotive Thermal Management Components

Frape Behr / MAHLE · Alfa Romeo / Opel programmes

Plastic product design for radiator and intercooler tanks, mainly glass-fibre reinforced plastic components for automotive thermal systems.

Work carried out in Siemens NX for passenger-car programmes.

Siemens NXPlastic product designGlass-fibre reinforced plastic

Product

RDT Ingenieros · Soler & Palau

Silent Design 100 Domestic Extractor Fan

Soler & Palau

Mechanical design and product development support for domestic ventilation units, including the S&P Silent Design 100 extractor fan family.

Compact consumer product combining plastic housings, aesthetics, airflow, noise and assembly constraints.

Siemens NXPlastic partsProduct development

AerospaceRDT stage

RDT Ingenieros · Serra Soldadura

Large Aerospace Welding & Assembly Fixtures

Serra Soldadura · Embraer cargo aircraft programme

Design of large welding and assembly fixtures for aerospace structural components, including tooling related to the front fuselage area of an Embraer cargo aircraft.

Representative programme image; exact proprietary tooling is not publicly available.

Large toolingWelding fixturesAerospace manufacturing

RailIDD stage

RDT Ingenieros · IDD

Rail Interiors & Full-Scale Mock-Ups

Talgo / CAF

Design support for railway interior components and full-scale mock-ups, including Talgo high-speed train bathroom interiors and CAF Besançon tram mock-up work.

Representative image of the CAF Besançon tram project, useful to show visual and scale context.

Rail interiors1:1 mock-upsPackaging

ProductAround 2007

Roca Sanitario

Wellness & Bathroom Product Development

Roca Sanitario · Wellness / bathtubs area

Product development support for wellness and bathroom products, including the Wellsuite / Wellness Center hydro-massage cabin environment.

Work focused on product integration, plastic and bathroom-system components, assembly and user-facing details.

Product designPlastic componentsBathroom systems

ProductAround 2007

Roca Sanitario

Bathroom Furniture & Accessories

Roca Sanitario · Furniture and accessories

Design collaboration on bathroom furniture and accessories, including towel-rail and furniture-related product work.

A shorter but relevant stage that broadens the product-design narrative before the wellness project.

Product designBathroom furnitureAccessories

Automotive

Ingedetec · SEAT Technical Centre

Automotive Lighting Components

SEAT · Lighting systems

Plastic component design in CATIA V5 for automotive lighting systems, mainly headlamp housings and structural rear parts of lighting assemblies.

Work included fixing strategy, packaging, assembly feasibility and detail modelling of technical plastic components.

CATIA V5Plastic housingsLighting packaging

AutomotiveSurfacing

Ingedetec · SEAT Technical Centre

Rear Lamp Lens Surfacing & Tooling Preparation

SEAT · Automotive lighting lens surfaces

CATIA V5 surface repair and preparation of rear lamp lens geometry to support injection-mould tooling development.

Relevant experience in visible plastic parts, surface quality, tooling constraints and production-oriented geometry preparation.

CATIA V5 surfacingInjection toolingVisible plastic parts

Career timeline overview

A compact view of the main industrial stages behind the portfolio.

Quest Global / GE

Wind energy design, factory support, test rigs and validation tooling.

HyperloopTT

Docklock subsystem specifications and capsule access interfaces.

Airbus / A400M

Large structural design for aerospace engine-test environments.

Ingedetec / SEAT

Automotive plastic components, lighting systems, surfacing and validation.

RDT Ingenieros

Soler & Palau product design, Embraer aerospace fixtures and rail interiors for Talgo / CAF.

Roca Sanitario

Bathroom furniture, accessories and Wellsuite / Wellness Center product environment.

Early tooling

Sheet-metal tooling, stamping dies and workshop-oriented design foundations.